{"id":909,"date":"2025-04-07T12:56:56","date_gmt":"2025-04-07T12:56:56","guid":{"rendered":"https:\/\/franciskleinadditive.com\/?p=909"},"modified":"2025-04-22T06:19:11","modified_gmt":"2025-04-22T06:19:11","slug":"precision-printing-using-soluble-support-materials","status":"publish","type":"post","link":"https:\/\/franciskleinadditive.com\/?p=909","title":{"rendered":"Precision Printing Using Soluble Support Materials"},"content":{"rendered":"\n

At Francis Klein Aerospace Equipments<\/strong>, we continuously push the boundaries of innovation in additive manufacturing. In a recent R&D project, our team successfully overcame a critical<\/p>\n\n\n\n

manufacturing challenge involving a highly intricate polymer component <\/strong>with numerous ventilation holes and complex internal geometries.<\/p>\n\n\n\n

Project Requirements:<\/h1>\n\n\n\n
    \n
  • High structural strength<\/li>\n\n\n\n
  • Excellent surface finish<\/li>\n\n\n\n
  • Dimensional precision without design compromise<\/li>\n<\/ul>\n\n\n\n

    The geometry of the component made it extremely difficult to use conventional support structures. Manual removal of internal supports risked damaging the part and compromising tolerances.<\/p>\n\n\n\n

    \n
    \n
    \n
    \n
    \n
    \n
    \"\"<\/figure>\n<\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
    \n
    \n
    \"\"<\/figure>\n<\/figure>\n<\/div>\n<\/div>\n\n\n\n
      \n
    • <\/li>\n<\/ul>\n\n\n\n

      Specifications of the 3D Printer used –<\/h1>\n\n\n\n
        \n
      • Build Volume: 420 \u00d7 300 \u00d7 400 mm<\/strong><\/li>\n\n\n\n
      • Heated Bed: Up to 120\u00b0C<\/strong><\/li>\n\n\n\n
      • Maximum Nozzle Temperature: Up to 300\u00b0C<\/strong><\/li>\n\n\n\n
      • Material Compatibility: ABS, BVOH, PETG, PA, PVA, etc.<\/strong><\/li>\n\n\n\n
      • Enclosed Chamber: Yes<\/strong><\/li>\n\n\n\n
      • Supported File Types: .gcode, .stl, .3mf<\/strong><\/li>\n\n\n\n
      • Layer Resolution: Up to 50 microns<\/strong><\/li>\n<\/ul>\n\n\n\n

        Problem with Using Same Material (ABS) as Support –<\/h1>\n\n\n\n
          \n
        • Difficult to remove support material from internal cavities<\/li>\n\n\n\n
        • High risk of damaging fragile sections during post-processing<\/li>\n\n\n\n
        • Surface finish was compromised due to tool contact<\/li>\n<\/ul>\n\n\n\n
            \n
          • Post-processing time increased significantly<\/li>\n\n\n\n
          • Internal support areas were inaccessible using manual tools<\/li>\n<\/ul>\n\n\n\n

            To overcome these issues, we transitioned to using BVOH (Butenediol Vinyl Alcohol Copolymer) <\/strong>as a<\/p>\n\n\n\n

            water-soluble support material<\/strong>. BVOH prints cleanly alongside ABS and dissolves completely in water, even within complex internal geometries. This change offered several benefits:<\/p>\n\n\n\n

              \n
            • Easy Removal: <\/strong>No manual cutting or scraping\u2014just a water bath to dissolve supports<\/li>\n\n\n\n
            • Damage-Free Finish: <\/strong>Prevents scratches, cracks, or surface defects<\/li>\n\n\n\n
            • Superior Accuracy: <\/strong>Supports internal overhangs and fine features without distortion<\/li>\n\n\n\n
            • Reduced Labor & Time: <\/strong>Minimal post-processing steps<\/li>\n\n\n\n
            • Eco-Friendly: <\/strong>Non-toxic and biodegradable solution<\/li>\n<\/ul>\n\n\n\n

              With this configuration, we achieved a final part that was structurally sound, dimensionally accurate, and visually clean perfectly aligned with the customer’s high-performance<\/p>\n\n\n\n

              expectations.<\/p>\n\n\n\n

              Final Outcome<\/h1>\n\n\n\n

              The implementation of BVOH as a soluble support material in our dual-extrusion 3D printing process proved to be a game-changer for this R&D project. By shifting from traditional same-material supports (ABS) to BVOH, we were able to manufacture a highly complex component with zero compromise on quality, precision, or performance. The part featured intricate internal ventilation holes that would have been nearly impossible to clean manually without risking damage. Thanks to the water-soluble nature of BVOH, support removal was effortless and non-invasive. This allowed us to preserve the internal geometry, maintain excellent dimensional accuracy, and deliver a component with a clean, professional finish\u2014all while reducing post-processing time.<\/p>\n\n\n\n

              Key Achievements:<\/h1>\n\n\n\n
                \n
              • Complex internal channels printed and cleared with ease<\/li>\n\n\n\n
              • High dimensional accuracy maintained<\/li>\n\n\n\n
              • Surface finish was smooth and free from support marks<\/li>\n\n\n\n
              • No damage during post-processing<\/li>\n\n\n\n
              • Faster production cycle and reduced manual labor<\/li>\n\n\n\n
              • Environmentally responsible post-processing using plain water<\/li>\n<\/ul>\n\n\n\n

                Summary<\/h1>\n\n\n\n

                This project demonstrates the practical benefits of using BVOH as a soluble support material in FDM printing, especially for components with complex internal structures. It highlights how the right combination of materials and technology ABS for strength and BVOH for clean support removal can overcome traditional manufacturing challenges. we not only met but exceeded the customer\u2019s expectations in terms of quality, accuracy, and efficiency.<\/p>\n","protected":false},"excerpt":{"rendered":"

                At Francis Klein Aerospace Equipments, we continuously push the boundaries of innovation in additive manufacturing. In a recent R&D project, our team successfully overcame a critical manufacturing challenge involving a highly intricate polymer component with numerous ventilation holes and complex internal geometries. Project Requirements: The geometry of the component made it extremely difficult to use conventional support structures. Manual removal of internal supports risked damaging the part and compromising tolerances. Specifications of the 3D Printer used – Problem with Using Same Material (ABS) as Support – To overcome these issues, we transitioned to using BVOH (Butenediol Vinyl Alcohol Copolymer) as a water-soluble support material. BVOH prints cleanly alongside ABS and dissolves completely in water, even within complex internal geometries. This change offered several benefits: With this configuration, we achieved a final part that was structurally sound, dimensionally accurate, and visually clean perfectly aligned with the customer’s high-performance expectations. Final Outcome The implementation of BVOH as a soluble support material in our dual-extrusion 3D printing process proved to be a game-changer for this R&D project. By shifting from traditional same-material supports (ABS) to BVOH, we were able to manufacture a highly complex component with zero compromise on quality, precision, or performance. The part featured intricate internal ventilation holes that would have been nearly impossible to clean manually without risking damage. Thanks to the water-soluble nature of BVOH, support removal was effortless and non-invasive. This allowed us to preserve the internal geometry, maintain excellent dimensional accuracy, and deliver a component with a clean, professional finish\u2014all while reducing post-processing time. Key Achievements: Summary This project demonstrates the practical benefits of using BVOH as a soluble support material in FDM printing, especially for components with complex internal structures. It highlights how the right combination of materials and technology ABS for strength and BVOH for clean support removal can overcome traditional manufacturing challenges. we not only met but exceeded the customer\u2019s expectations in terms of quality, accuracy, and efficiency.<\/p>\n","protected":false},"author":1,"featured_media":1065,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[],"class_list":["post-909","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"\nPrecision Printing Using Soluble Support Materials - Francis Klein Aerospace Equipments<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/franciskleinadditive.com\/?p=909\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Precision Printing Using Soluble Support Materials - Francis Klein Aerospace Equipments\" \/>\n<meta property=\"og:description\" content=\"At Francis Klein Aerospace Equipments, we continuously push the boundaries of innovation in additive manufacturing. In a recent R&D project, our team successfully overcame a critical manufacturing challenge involving a highly intricate polymer component with numerous ventilation holes and complex internal geometries. Project Requirements: The geometry of the component made it extremely difficult to use conventional support structures. Manual removal of internal supports risked damaging the part and compromising tolerances. Specifications of the 3D Printer used – Problem with Using Same Material (ABS) as Support – To overcome these issues, we transitioned to using BVOH (Butenediol Vinyl Alcohol Copolymer) as a water-soluble support material. BVOH prints cleanly alongside ABS and dissolves completely in water, even within complex internal geometries. This change offered several benefits: With this configuration, we achieved a final part that was structurally sound, dimensionally accurate, and visually clean perfectly aligned with the customer’s high-performance expectations. Final Outcome The implementation of BVOH as a soluble support material in our dual-extrusion 3D printing process proved to be a game-changer for this R&D project. By shifting from traditional same-material supports (ABS) to BVOH, we were able to manufacture a highly complex component with zero compromise on quality, precision, or performance. The part featured intricate internal ventilation holes that would have been nearly impossible to clean manually without risking damage. Thanks to the water-soluble nature of BVOH, support removal was effortless and non-invasive. This allowed us to preserve the internal geometry, maintain excellent dimensional accuracy, and deliver a component with a clean, professional finish\u2014all while reducing post-processing time. Key Achievements: Summary This project demonstrates the practical benefits of using BVOH as a soluble support material in FDM printing, especially for components with complex internal structures. It highlights how the right combination of materials and technology ABS for strength and BVOH for clean support removal can overcome traditional manufacturing challenges. we not only met but exceeded the customer\u2019s expectations in terms of quality, accuracy, and efficiency.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/franciskleinadditive.com\/?p=909\" \/>\n<meta property=\"og:site_name\" content=\"Francis Klein Aerospace Equipments\" \/>\n<meta property=\"article:published_time\" content=\"2025-04-07T12:56:56+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-04-22T06:19:11+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/franciskleinadditive.com\/wp-content\/uploads\/2025\/04\/BCN3D_Filaments_3D_printing_Tough-PLA_BVOH.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1040\" \/>\n\t<meta property=\"og:image:height\" content=\"600\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"info@fkaerospace.com\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"info@fkaerospace.com\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/franciskleinadditive.com\/?p=909\",\"url\":\"https:\/\/franciskleinadditive.com\/?p=909\",\"name\":\"Precision Printing Using Soluble Support Materials - 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